Automatic Tablet Coater


Kalpataru Pharmatech Engineers are the foremost Automatic Tablet Coater Manufacturers in India. We bring you high efficiency and advanced technology with our Automatic Tablet Coater. Designed to perform film Coating with organic solvent, Enteric Coating, aqueous coating and sugar coating, this is a highly efficient machine.

Kalpataru has been in the market for over a decade and with our finest quality and customer services, we have become one of the choicest Tablet Coating Pan Manufacturers. This fully automatic machine is designed keeping the industry safety guidelines in mind without compromising on performance. The machine is entirely made of SS 304 with all the contact parts of Tablet Coating Pan are build with AISI 316L to ensure the safety of the products. The designs facilitates for excellent mixing and tumbling action for better finish. This high performance Automatic Tablet Coater is highly energy efficient and durable to serve you in the longer run.

We at Kalpataru strive to offer excellent quality machinery that can serve the crucial requirements of our clients in the pharma and food industry. As the leading Automatic Tablet Coater Manufacturers Ahmedabad we assure performance and safety that ismatched.

Salient Features

  •   Design is cGMP - Current Good Manufacturing Practices compliance.
  •   All contact parts AISI 316 & non-contact parts AISI 304.
  •   Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
  •   Flexible batch operations
  •   Complete separation of production and technical area
  •   Extremely user friendly software and operation through PLC
  •   The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
  •   Perforated pan with 60% opening for better quality finish.
  •   Excellent mixing and tumbling by special design of removable on each sloping face of the pan and baffles provided on perforated diagonal face.
  •   Perforated Pan having variable speed through AC frequency Drive.
  •   Pan mouth closed with Stainless steel door with a glass for process visualization.
  •   A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
  •   FLP Fluorescent Light is provided for illumination inside the pan
  •   All doors, safety guards and covers are provided with a silicon food grade seals
  •   Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer.
  •   Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
  •   Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
  •   Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck.
  •   Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.
  •   Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumidifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron.
  •   Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality.
  •   Treatment of exhaust air for pollution free operation.
  •   The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
  •   Tablet discharging facility will be through the special diverter assembly
  •   Advanced CIP /WIP System is provided for pan internal by spraying ball and In built WIP System integrated with 360 Deg Revolving type Spray ball, Spray
  •   nozzle with standard Make
  •   outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air.
  •   All motor are flam proof/ Explosion proof provided on demand.
  •   Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens/Mitsubishi make for complete automatic coating process and batch data receipt management
  •   The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.
  •   Optional: SCADA System Can be provided
  •   Bed Temp Sensor: Infra-Red (IR) Sensor will be provided to measure the tablet Accuracy as an optional.
  •   MIMIC Operation will be displayed on HMI.
  •   Spray Gun provides Spray tech and Spraying System.

Interchangeable Pan Option

  •   12'' x 18''
  •   8'' x 12'' x 18''
  •   18'' x 24''
  •   24'' x 30''
  •   18'' x 24'' x 30''
  •   30'' x 36''
  •   36'' x42''
  •   30'' x 36'' x 42''
  •   36'' x 48''
  •   30'' x 36'' x 48''

Obtional Features

  •   Wet Scrubber For exhaust air system
  •   Dry Dust Collector For exhaust air system
  •   Dehumidifier for Humidity control in inlet air system
  •   Steam or Electric Heat Exchanger
  •   Tablets charging by bin loader
  •   Sugar coating arrangement.

Technical Specification

MODEL KAC-12 - Lab KAC-18 - Lab KAC - 24 KAC - 30 KAC - 36 KAC - 42 KAC -48 KAC -60
No.of Spray gun 1 1 1 2 2 3 4 6
Approximate Working Capacity (depending on tablet shape and powder density) 1 Kgs 5 Kgs 15 Kgs 30 Kgs 60 Kgs 100 Kgs 150 Kgs 350 Kgs
Pan Diameter 305 mm 460 mm 610 mm 762 mm 915 mm 1066 mm 1220 mm 1525 mm
Pan Mouth Diameter 110 mm 200 mm 200 mm 315 mm 315 mm 400 mm 440 mm 525 mm
Pan Speed (Variable) 1-24 rpm 1-24 rpm 1-24 rpm 1-16 rpm 1-16 rpm 1-16 rpm 1-10 rpm 1-10 rpm
Drive Motor 0.5 HP 1 HP 1.5 HP 2 HP 3 HP 3 HP 5 HP 7.5 HP
Floor Space (Length & Width) for Machine 1100 mm X 1100 mm 1350 mm X 1450 mm 1500 mm X 1450 mm 2100 mm X 1600 mm 2400 mm X 1700mm 3000 mm X 2100 mm 3200 mm X 2200 mm 3700 mm X 2550 mm
Height of Pan Cabinet Centre 1250 mm 1250 mm 1250 mm 1250 mm 1325 mm 1325 mm 1325 mm 1325 mm
Exhaust Fan Motor 2 HP 3 HP 5 HP 7.5 HP 10 HP 15 HP 20 HP 25 HP
Hot Air Fan Motor 1 HP 3 HP 5 HP 5 HP 7.5 HP 10 HP 12.5 HP 15 HP
Washing Pump Motor 0.5 HP 1.5 HP 1.5 HP 1.5 HP 1.5 HP 1.5 HP 1.5 HP 1.5 HP
Hot Air Temperature (At 3 to 5 kg/cm² Steam Pressure) 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C
Water Consumption for Washing Approx 50 Lts 75 Lts 100 Lts 150 Lts 250 Lts 350 Lts 400 Lts 500 Lts