Solid Wall Auto Coater

Special Features

We Have In-Corporated Special Features In The Solid Coating Pan As Follow.

•   Spray With Up/Down Movement Parmates Operated To Maintain Beta Sizeand Product. This Can Moved Up/Down Min.And Max. As Per Requarment. Which Is Optained To Perfection
•   Specially Designed Screw Type Baffles Which Enables Which, Enables The Movement Of Raw Material Through Screw For Boundry Sugar/ To For Pallets.
•   For Pallet We Have In-Corporated An Vending Machine Inside The Pan To With The Powder And Sugar Uniformally Which Yields A Better Reset And Reduces Druging Efficiency Which Saves Consumption For Utilities.
•   For Tablet The Film Coating, Sugar Coat, Enteric Coating, Pallet Coater, Seed Loads, The Design Offers A Better Yield With Atmost Finishing Product Minimizing The Electricty And Its Consuption, System Consumption Etc.
•   For Seed Coating, Special Feature Is Provided For Direct Wall Heating An Cooling.
•   A Specials Feature Is Provided With Vibrating Pads Mounted At The Solid Coating Pan To Avoid Powder Accumulator As The Pan And It Is Being Controlled By Plc/ Hmi System As Per Requirement.
•   The coating drum is a solid wall structure. Above F0.1 mm tablet and sugar seed coating, versatile in use
•   It has a specially structured air distributing system. The air inlet pipes can be interchanged rotation according to the needs.
•   Different materials are equipped with different air paddles. The paddles can be embedded into or taken off from the material according to technology needs.
•   It has a special cleaning and discharge unit
•   It has all the features of high-efficiency coating machine.

Salient Features

•   Design is cGMP - Current Good Manufacturing Practices compliance.
•   All contact parts AISI 316 & non-contact parts AISI 304.
•   Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
•   Flexible batch operations
•   Complete separation of production and technical area
•   Extremely user friendly software and operation through PLC
•   The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
•   Solid wall pan with better quality finish.
•   Excellent mixing and tumbling by special design of removable on each sloping face of the pan and baffles provided on perforated diagonal face.
•   Solid Pan having variable speed through AC frequency Drive.
•   Pan mouth closed with Stainless steel door with a glass for process visualization.
•   necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
•   FLP Fluorescent Light is provided for illumination inside the pan
•   All doors, safety guards and covers are provided with a silicon food grade seals
•  Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic or electric stirrer.
•   Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
•  Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
•   Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on out of the machine and at inlet and outlet duck.
•   Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.
•   Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumidifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron.
•   Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality.
•   Treatment of exhaust air for pollution free operation.
•   The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
•   Tablet discharging facility will be through the special diverter assembly
•  Advanced CIP /WIP System is provided for pan internal by spraying ball and In built WIP System integrated with 360 Deg Revolving type Spray ball, Spraynozzle with standard Make
•   The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air.
•   All motor are flam proof/ Explosion proof provided on demand.
•   Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens/Mitsubishi make for complete automatic coating process and batch data receipt management
•   The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.
•   Optional: SCADA System Can be provided
•   Bed Temp Sensor: Infra-Red (IR) Sensor will be provided to measure the tablet Accuracy as an optional.
•   MIMIC Operation will be displayed on HMI.
•   Spray Gun provides Spray tech and Spraying System.

Obtional Features

•   Wet Scrubber For exhaust air system
•   Dry Dust Collector For exhaust air system
•   Dehumidifier for Humidity control in inlet air system
•   Steam or Electric Heat Exchanger
•   Tablets charging by bin loader or powder transfer system