Fluid Bed Coater, Solid Wall Auto Coater

Kalptaru's KFBPC Series Fluid Bed Granulators and Coaters have multi-functional systems. The top spray system is the third generation of the top spray granulator. It is more efficient than most common fluid bed granulators in the industry. This type of advanced series equipment integrates three fluid bed processes including the top-spray granulating, bottom spray Pallet coating, and drier such that it achieves both economical and technological advantages in solid dose processing and other applications. The Kalptaru's Fluid Bed Processor & Coater GMP Model offers an effective and efficient method for drying, granulating, coating and agglomerating. It is invented keeping in mind the latest GMP norms with all contact parts AISI 316 Quality. By using modular construction and simplified design, we provide flexible installation. The Machine is vertical type, Steam Heated and Electric Heated, Electrical controls Auto Mode, Arrangement for spraying an active ingredient on to the carrier bed for top spraying, Explosion proof and suitable for efficient accurate and uniform drying wet granulated pharmaceutical solid powder at lower temperature.

Design Features

Designed strictly compliance with the stipulation of cGMP
Product contact parts AISI 316/ 316 L Quality
Single piece construction & Integrated retarding chamber cum filter bag housing
Top Spraying system for Granulation- Optional.
Single Pot Technology for mixing, granulating, drying, & blending.
Yield approaching 100% with negligible handling losses due to single pot concept.
Replaces a number of conventional machinery, resulting in Substantial Savings in Space, Power, Manpower, Yield and Air conditioning costs.
Wurster Coating / Bottom spraying system for Granules, Pellet & Tablet Coating - Optional.
Granulation and Coating system with advance PLC controls system with MMI Touch screen.
Spraying system with atomized spraying gun and high precise flow peristaltic pump.
Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.
Auto pneumatic filter bag shaking with timers.
Sampling port on Product Container.
Auto temperature controller for steam radiator / electrical coil.
Inspection glass window for process visualization.
Shorter cycle time.
Ease in Validation.
Highest Degree of Safety.
Sampling Port facilitates withdrawal of any number of samples for In-process Quality Control tests, without interrupting the fluidization process.
Top spaying system with precise flow peristaltic pump control.
Spraying flow rate controlled by Peristaltic pump manually.
Inlet Air system with filter and electric heater.
Airflow control by A C Frequency Drive for Exhaust Blower.
Automated filter beg shaking system.
Air pressure controls switch for safety.
All rubber seal made from silicon food grade.
Easy mechanism to change from process of granulation to coating.

Safety Features

Explosion flap fitted with aluminum material for safety.
Auto shutoff system for over limit temperature/ heating.
Auto stop when process is completed.
Air pressure switch installed to ensure pressure is in limit.
Differential pressure indicator for filter bag, Product sieve and HEPA Filter.
Safe earthling system for static current.
Overload relay controls.

Technical Specification

MODEL	KFBP - LAB-3	KFBP - 5	KFBP - 10
Container Volume (Ltrs)	8	15	32
Batch Size (kg) Min. & Max. *	1 to 3	02 to5	4 to 10
Blower Motor HP*	2	3	5
Drying Temp. (Degree Centigrade)	45-90	45-90	45-90

Fluid Bed Coater

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