Pellets Coating Machine


Here is a highly efficient and precision based machine from Kalpataru Pharmatech Engineers, the Pellet Coating Machine. We have built this machine using the latest technology that ensures perfect wet granular mixing. Pallets of all sizes and designs can be perfected coated using our finest machine.

We have been in the market for over a decade and our contribution as the top Pellet Coating Machine Manufacturers has been duly noted by our customers. The state of the art Pellet Coating Machine is ideal for both heat sensitive and non-heat sensitive pallets. With high levels of mixing precision, the batch time is cut down to a great extent. The optimised design of the machine is compact and highly energy efficient. The automatic machine releases prays in a controlled manner to coat even small pallets as small the size of 1mm with accuracy.

We at Kalpataru highly regard customer satisfaction and thus to we offer a wide range of customisation options to suit their industrial requirements. Each of our machines are designed and developed abiding by the international safety standards. Get connected with us today and enjoy our unmatched quality.

Technical Details

Model KSPAC 25L KSPAC 100L KSPAC 350L KSPAC 750L KSPAC 1500L KSPAC 2500L
No.of Spray gun 1 2 3 4 5 6
Approximate Working Capacity (depending on tablet , pallet shape and powder density) 15 to 20 Kgs 60 to 75 Kgs 200 to 250 Kgs 500 to 600 Kgs 1000 to 1200 Kgs 1500 to 2000 Kgs
Pan Mouth Diameter 275 mm 400 mm 450 mm 600 mm 700 mm 800 mm
Pan Speed (Variable) 1-24 rpm 1-24 rpm 1-16 rpm 1-16 rpm 1-10 rpm 1-10 rpm
Drive Motor 1 HP 2 HP 3 HP 5 HP 10 HP 20 HP
Exhaust Fan Motor 1 HP 3 HP 5 HP 7.5 HP 10 HP 15 HP
Hot Air Fan Motor 0.5 HP 2 HP 3 HP 5 HP 7.5 HP 10 HP
Washing Pump Motor 1 HP 1 HP 1 HP 1 HP 1 HP 1 HP
Hot Air Temperature (At 3 to 5 kg/cm² Steam Pressure) 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C 10°- 90° C
Water Consumption for Washing Approx 50 Lts 75 Lts 100 Lts 150 Lts 250 Lts 350 Lts

Special Features

We Have In-Corporated Special Features In The Solid Coating Pan As Follow.

  •   Spray With Up/Down Movement Parmates Operated To Maintain Beta Sizeand Product. This Can Moved Up/Down Min.And Max. As Per Requarment. Which Is Optained To Perfection
  •   Specially Designed Screw Type Baffles Which Enables Which, Enables The Movement Of Raw Material Through Screw For Boundry Sugar/ To For Pallets.
  •   For Pallet We Have In-Corporated An Vending Machine Inside The Pan To With The Powder And Sugar Uniformally Which Yields A Better Reset And Reduces Druging Efficiency Which Saves Consumption For Utilities.
  •   For Tablet The Film Coating, Sugar Coat, Enteric Coating, Pallet Coater, Seed Loads, The Design Offers A Better Yield With Atmost Finishing Product Minimizing The Electricty And Its Consuption, System Consumption Etc.
  •   For Seed Coating, Special Feature Is Provided For Direct Wall Heating An Cooling.
  •   A Specials Feature Is Provided With Vibrating Pads Mounted At The Solid Coating Pan To Avoid Powder Accumulator As The Pan And It Is Being Controlled By Plc/ Hmi System As Per Requirement.
  •   The coating drum is a solid wall structure. Above F0.1 mm tablet and sugar seed coating, versatile in use
  •   It has a specially structured air distributing system. The air inlet pipes can be interchanged rotation according to the needs.
  •   Different materials are equipped with different air paddles. The paddles can be embedded into or taken off from the material according to technology needs.
  •   It has a special cleaning and discharge unit
  •   It has all the features of high-efficiency coating machine.

Salient Features

  •   Design is cGMP - Current Good Manufacturing Practices compliance.
  •   All contact parts AISI 316 & non-contact parts AISI 304.
  •   Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
  •   Flexible batch operations
  •   Complete separation of production and technical area
  •   Extremely user friendly software and operation through PLC
  •   The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
  •   Solid wall pan with better quality finish.
  •   Excellent mixing and tumbling by special design of removable on each sloping face of the pan and baffles provided on perforated diagonal face.
  •   Solid Pan having variable speed through AC frequency Drive.
  •   Pan mouth closed with Stainless steel door with a glass for process visualization.
  •   necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
  •   FLP Fluorescent Light is provided for illumination inside the pan
  •   All doors, safety guards and covers are provided with a silicon food grade seals
  •  Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic or electric stirrer.
  •   Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
  •  Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
  •   Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on out of the machine and at inlet and outlet duck.
  •   Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.
  •   Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumidifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron.
  •   Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality.
  •   Treatment of exhaust air for pollution free operation.
  •   The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
  •   Tablet discharging facility will be through the special diverter assembly
  •  Advanced CIP /WIP System is provided for pan internal by spraying ball and In built WIP System integrated with 360 Deg Revolving type Spray ball, Spraynozzle with standard Make
  •   The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air.
  •   All motor are flam proof/ Explosion proof provided on demand.
  •   Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens/Mitsubishi make for complete automatic coating process and batch data receipt management
  •   The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.
  •   Optional: SCADA System Can be provided
  •   Bed Temp Sensor: Infra-Red (IR) Sensor will be provided to measure the tablet Accuracy as an optional.
  •   MIMIC Operation will be displayed on HMI.
  •   Spray Gun provides Spray tech and Spraying System.

Obtional Features

  •   Wet Scrubber For exhaust air system
  •   Dry Dust Collector For exhaust air system
  •   Dehumidifier for Humidity control in inlet air system
  •   Steam or Electric Heat Exchanger
  •   Tablets charging by bin loader or powder transfer system