Technical Details
| Model |
KSPAC 25L |
KSPAC 100L |
KSPAC 350L |
KSPAC 750L |
KSPAC 1500L |
KSPAC 2500L |
| No.of Spray gun |
1 |
2 |
3 |
4 |
5 |
6 |
| Approximate Working Capacity (depending on tablet , pallet shape and powder density) |
15 to 20 Kgs |
60 to 75 Kgs |
200 to 250 Kgs |
500 to 600 Kgs |
1000 to 1200 Kgs |
1500 to 2000 Kgs |
| Pan Mouth Diameter |
275 mm |
400 mm |
450 mm |
600 mm |
700 mm |
800 mm |
| Pan Speed (Variable) |
1-24 rpm |
1-24 rpm |
1-16 rpm |
1-16 rpm |
1-10 rpm |
1-10 rpm |
| Drive Motor |
1 HP |
2 HP |
3 HP |
5 HP |
10 HP |
20 HP |
| Exhaust Fan Motor |
1 HP |
3 HP |
5 HP |
7.5 HP |
10 HP |
15 HP |
| Hot Air Fan Motor |
0.5 HP |
2 HP |
3 HP |
5 HP |
7.5 HP |
10 HP |
| Washing Pump Motor |
1 HP |
1 HP |
1 HP |
1 HP |
1 HP |
1 HP |
| Hot Air Temperature (At 3 to 5 kg/cm² Steam Pressure) |
10°- 90° C |
10°- 90° C |
10°- 90° C |
10°- 90° C |
10°- 90° C |
10°- 90° C |
| Water Consumption for Washing Approx |
50 Lts |
75 Lts |
100 Lts |
150 Lts |
250 Lts |
350 Lts |
Special Features
We Have In-Corporated Special Features In The Solid Coating Pan As Follow.
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Spray With Up/Down Movement Parmates Operated To Maintain Beta Sizeand Product. This Can Moved Up/Down Min.And Max. As Per Requarment. Which Is Optained To Perfection
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Specially Designed Screw Type Baffles Which Enables Which, Enables The Movement Of Raw Material Through Screw For Boundry Sugar/ To For Pallets.
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For Pallet We Have In-Corporated An Vending Machine Inside The Pan To With The Powder And Sugar Uniformally Which Yields A Better Reset And Reduces Druging Efficiency Which Saves Consumption For Utilities.
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For Tablet The Film Coating, Sugar Coat, Enteric Coating, Pallet Coater, Seed Loads, The Design Offers A Better Yield With Atmost Finishing Product Minimizing The Electricty And Its Consuption, System Consumption Etc.
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For Seed Coating, Special Feature Is Provided For Direct Wall Heating An Cooling.
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A Specials Feature Is Provided With Vibrating Pads Mounted At The Solid Coating Pan To Avoid Powder Accumulator As The Pan And It Is Being Controlled By Plc/ Hmi System As Per Requirement.
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The coating drum is a solid wall structure. Above F0.1 mm tablet and sugar seed coating, versatile in use
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It has a specially structured air distributing system. The air inlet pipes can be interchanged rotation according to the needs.
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Different materials are equipped with different air paddles. The paddles can be embedded into or taken off from the material according to technology needs.
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It has a special cleaning and discharge unit
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It has all the features of high-efficiency coating machine.
Salient Features
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Design is cGMP - Current Good Manufacturing Practices compliance.
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All contact parts AISI 316 & non-contact parts AISI 304.
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Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
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Flexible batch operations
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Complete separation of production and technical area
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Extremely user friendly software and operation through PLC
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The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
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Solid wall pan with better quality finish.
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Excellent mixing and tumbling by special design of removable on each sloping face of the pan and baffles provided on perforated diagonal face.
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Solid Pan having variable speed through AC frequency Drive.
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Pan mouth closed with Stainless steel door with a glass for process visualization.
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necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
- FLP Fluorescent Light is provided for illumination inside the pan
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All doors, safety guards and covers are provided with a silicon food grade seals
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Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic or electric stirrer.
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Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
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Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
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Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on out of the machine and at inlet and outlet duck.
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Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.
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Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumidifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron.
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Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality.
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Treatment of exhaust air for pollution free operation.
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The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
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Tablet discharging facility will be through the special diverter assembly
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Advanced CIP /WIP System is provided for pan internal by spraying ball and In built WIP System integrated with 360 Deg Revolving type Spray ball, Spraynozzle with standard Make
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The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air.
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All motor are flam proof/ Explosion proof provided on demand.
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Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens/Mitsubishi make for complete automatic coating process and batch data receipt management
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The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.
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Optional: SCADA System Can be provided
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Bed Temp Sensor: Infra-Red (IR) Sensor will be provided to measure the tablet Accuracy as an optional.
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MIMIC Operation will be displayed on HMI.
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Spray Gun provides Spray tech and Spraying System.
Obtional Features
- Wet Scrubber For exhaust air system
- Dry Dust Collector For exhaust air system
- Dehumidifier for Humidity control in inlet air system
- Steam or Electric Heat Exchanger
- Tablets charging by bin loader or powder transfer system
